NIPLATE® eXtreme
Electroless nickel plating

Name: NIPLATE eXtreme Electroless nickel plating
Brand: Niplate
Availability: InStock

Niplate eXtreme is an electroless nickel coating developed specifically to increase corrosion resistance, especially on aluminum alloys.

A dedicated research project optimized the nickel-alloy deposition parameters to improve the performance of coated aluminum components. This led to Niplate eXtreme, which protects aluminum parts exposed to corrosion and repeated wetting.

The coating has very low porosity, increasing salt spray resistance and limiting underfilm oxidation.

The coating can be applied to all aluminum alloys, both wrought/machined alloys such as the 7000 and 2000 families employed in the aeronautical industry and in the racing sector (F1 and MotoGP), and cast and die-cast alloys with high silicon contents.

Shotgun receivers with Niplate eXtreme coating

EXCELLENT CHEMICAL AND CORROSION RESISTANCE

Its near-zero porosity, excellent adhesion and high chemical resistance give Niplate eXtreme outstanding corrosion resistance, especially on aluminum alloys. The coating withstands 720 hours of neutral salt spray (NSS) without the onset of corrosion.

METAL COATING

Unlike anodizing, the coating is composed of a metal film similar to stainless steel in color. The coating retains its color and bright appearance over time, thanks to its high chemical resistance.

HIGH SURFACE HARDNESS

The coating offers high surface hardness assuring scratch and wear resistance while maintaining aesthetic appearance and corrosion resistance properties unchanged.

UNIFORM THICKNESS

Uniform and constant coating thickness over the entire surface, including holes; ideal for precision machined parts with tight tolerances and complex geometries.

TECHNICAL SPECIFICATIONS

Composition and applicable standards

Composition
Ni	P
87÷92%	8÷13%
Ni-P alloy, high phosphorus electroless nickel coating

Technical standards
ISO 4527 \| NiP

RoHS compliance
RoHS compliant. No restricted substances present in amounts greater than the maximum tolerated concentrations.

REACH compliance
REACH compliant. No SVHCs present in amounts higher than 0.1% by weight.

Coatable metals

Iron alloys	Characteristics
Carbon steel	Adhesion	★★★★★
Carbon steel	Corrosion resistance	★★★★☆
Stainless steel	Pre-treatment	Sandblasting
	Adhesion	★★★★☆
	Corrosion resistance	★★★★★
Case hardened steel	Pre-treatment	Sandblasting
	Adhesion	★★★★☆
	Corrosion resistance	★★★☆☆

Copper alloys	Characteristics
Brass, Bronze, Copper	Adhesion	★★★★★
Brass, Bronze, Copper	Corrosion resistance	★★★★★

Aluminum alloys	Characteristics
Wrought alloys	Adhesion	★★★★☆
Wrought alloys	Corrosion resistance	★★★★★
Cast alloys	Adhesion	★★★★☆
Cast alloys	Corrosion resistance	★★★★☆

Titanium alloys	Characteristics
Pure titanium and titanium alloys	Pre-treatment	Sandblasting
	Adhesion	★★★★☆
	Corrosion resistance	★★★★★

Coating thickness and aesthetic appearance

Coating thickness
Typical thickness
15-20 µm
Uniform thickness over the entire external and internal surface
Absence of edge build-up typical of electroplated coatings

Aesthetic appearance
Bright stainless steel metallic appearance that reproduces the morphology of the machined part
Option of matt finish (sandblasted, shot peened, or grit blasted)

Tribological properties

Hardness
Hardness value	Heat treatment
600±100HV	Hydrogen embrittlement relief at 160-180°C for 4h

Wear resistance
For applications in which the part is subject to intense wear, the use of Niplate 600 is recommended in place of Niplate eXtreme. Niplate eXtreme nevertheless offers good wear resistance.
Guideline wear value, TWI-CS10	Heat treatment
The lower the number, the higher the performance - ASTM B733 X1 - Taber Abraser wear test - CS 10 abrasive wheels - 1 kg load
20±2 mg / 1000 cycles	Hydrogen embrittlement relief at 160-180°C for 4h

Friction coefficient
Dynamic dry friction coefficient value
	0.4 ÷ 0.6 depending on the antagonist material

Chemical properties

Corrosion resistance
The Niplate eXtreme coating offers higher salt spray corrosion resistance than conventional electroless nickel plating treatments, especially on aluminum alloys. The corrosion protection of Niplate eXtreme, assessed by means of the salt spray test, depends on the base material, machining and finish of the part, and on the applied film thickness.
Guideline corrosion resistance values	Substrate material
NSS to ISO 9227 - Thickness 20 μm - corroded surface < 5%
≥1000 hours	Brass
≥240 hours	Carbon steel
≥500 hours	Aluminum 6082

Chemical resistance
Excellent chemical and oxidation resistance in highly aggressive saline environments. Passes the concentrated nitric acid immersion test (RCA nitric acid test: 42 degree Bé concentrated nitric acid, 30 seconds, ambient temperature).
Chemical compatibility
Indicative chemical compatibility values apply exclusively to the coating and do not define the corrosion protection of the substrate material. The overall performance of the coated part also depends strongly on the type and quality of the substrate material. Actual resistance under service conditions must be verified in the field.
	Hydrocarbons (e.g. petrol, diesel, mineral oil, toluene)
	Alcohols, ketones (e.g. ethanol, methanol, acetone)
	Neutral saline solutions (e.g. sodium chloride, magnesium chloride, seawater)
	Dilute reducing acids (e.g. citric acid, oxalic acid)
	Oxidizing acids (e.g. nitric acid)
	Concentrated acids (e.g. sulfuric acid, hydrochloric acid)
	Dilute bases (e.g. dilute sodium hydroxide)
	Oxidizing bases (e.g. sodium hypochlorite)
	Concentrated bases (e.g. concentrated sodium hydroxide)