Aluminium anodizing

Anodizing, also called anodic oxidation, is a surface treatment of aluminium alloys that creates a protective layer of aluminium oxide on the surface of the part.

Anodizing is performed by means of an electrolytic process in sulphuric acid solutions. Following a preparation cycle, the aluminium parts are dipped into the anodizing electrolyte. The application of direct current causes a process of controlled oxidation of the surface, which forms a compact layer of aluminium oxide, with uniform thickness.

The main characteristics of anodizing are:

The treatment can be divided into two main types: clear anodizing produces a thin oxide coating while hard anodizing yields a thicker film and improved characteristics.

Hard anodizing imparts properties of very high corrosion resistance and exceptional wear resistance to the treated part. This process is employed to extend the lifetime of mechanical components in various sectors, such as automated machinery, textile machines, automotive, cycles and motorcycles, maritime, and many others.

OX anodizing treatments

Automotive brake drum with OX-HS hard anodized coating

OX-HS – Hard Anodizing

Wear and corrosion resistance | ISO 10074 | MIL-A-8625 Type III

OX-HS is a hard anodizing treatment of aluminium in sulphuric acid in compliance with MIL-A-8625 Type III, ISO 10074, and UNI 7796 standards. It imparts excellent corrosion and wear resistance, high hardness and resistance to aggressive environments.

VARIANTS
OX-HC – Black Pigmented Hard Anodizing
OX-HS-PTFE – Hard Anodizing with PTFE impregnation
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Packaging machine parts, OX-W anodizing

OX-W – Hard Anodizing

Wear and corrosion resistance | Low surface roughness | Pale colour | ISO 10074 | MIL-A-8625 Type III

OX-W is a special aluminium hard anodizing treatment in compliance with MIL-A-8625 Type III, ISO 10074, and UNI 7796 standards. Compared to conventional hard anodizing, OX-W features lower surface roughness, higher wear resistance, and a lighter colour.

VARIANTS
OX-W-PTFE – Hard Anodizing with PTFE impregnation
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Aluminium die cast valve bodies anodized with OX-A

OX-A – Clear anodizing

Corrosion resistance | ISO 7599 | MIL-A-8625 Type II

OX-A is a clear aluminium anodizing treatment in compliance with MIL-A-8625 Type II, and ISO 7599. It is used to protect aluminium from environmental oxidation because it has a good level of corrosion resistance and appreciable scratch and wear resistance.

VARIANTS
OX-AN – Black Pigmented Clear Anodizing
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Key features of aluminium anodizing

Corrosion Icon

CORROSION RESISTANCE

The outstanding feature of anodized coatings is their exceptional corrosion resistance. Corrosion resistance can be improved even further by performing a post-anodization sealing treatment. Sealing is performed in a high temperature solution (approx. 95°C).

Hard anodizing produces the best corrosion resistance on aluminium, that can exceed 1000 hours of salt spray without the onset of corrosion.

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WEAR RESISTANCE AND HARDNESS

The hardness and compactness of the aluminium oxide film makes it possible to achieve high resistance to abrasive and adhesive wear, comparable to that of hard chrome platings.

Hard anodizing, which is frequently applied with thicknesses of 40-60 µm, can produce hardness values higher than 450HV.

The coating hardness depends on the type of aluminium alloy, because the oxide layer is obtained by converting the substrate material.

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ECOCOMPATIBLE

Anodizing is an eco-friendly treatment.

The process does not use hazardous or carcinogenic substances, such as heavy metals or solvents.

The coating is mainly composed of aluminium oxide, an inert and non-hazardous material.

Thanks to its biocompatibility and high chemical resistance, the anodization is the main treatment of aluminium used in the food and medical sectors.

Aesthetic appearance

Anodizing creates a superficial layer of aluminium oxide that reproduces the morphology of the machined part. Thanks to this characteristic, different aluminium surface finishes (polished, satin, brushed, textured, etc.) are retained post-anodizing.

The anodizing colour changes in accordance with process type, coating thickness, and the aluminium alloy. It can assume a clear and metallic surface appearance on thin coatings or dark grey self-colouration for thick film hard anodizing.

Bicycle chain ring with OX-HS hard anodizing treatment

Anodizable aluminium alloys

Anodizing can be carried out on all aluminium alloys, whether machined from billets, extruded, cast, die cast, or hot forged. The final coating characteristics vary in relation to the alloy used, especially in relation to colour, hardness, and corrosion resistance.

Certain alloys, such as those with high silicon contents (casting alloys) or high copper contents (2000 series), may be difficult to treat. This is why we developed the specific OX-W treatment, which produces improved surface characteristics compared to conventional anodizing treatments.

  • Wrought alloys
    • 2000 series
    • 5000 series
    • 6000 series
    • 7000 series
  • Casting alloys
  • Die casting alloys
  • Hot forging alloys

Certifications and reference standards

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PRODUCT TECHNICAL STANDARDS

  • Compliance with ISO 7599 Anodizing of aluminium – Decorative
  • Compliance with ISO 10074 Anodizing of aluminium – Hard Anodic Oxidation
  • Compliance with MIL-A-8625 Anodic Coatings for Aluminum – Type II, Type III
  • Compliance with UNI 7796 Anodic oxidation coatings on aluminium and aluminium alloys
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CHEMICAL SAFETY

  • REACH conformity, compliance with regulations on contents of SVHC (substances of very high concern)
  • RoHS conformity, compliance with regulations on contents of metals subject to restriction
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FOOD CONTACT

  • Compliance with EN 14392 Requirements for anodised products for use in contact with foodstuff
  • MOCA Compatibility – Reg. (EC) 1935/2004 Materials and articles intended to come into contact with food
  • Conformity with GMP – Reg. (EC) 2023/2006 on good manufacturing practice
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MANAGEMENT SYSTEMS

  • ISO 9001 quality management system certification
  • Conformity with CMRT and CRT, no use of minerals from conflict zones
  • Conformity with the IPPC environmental directive